The insulation industry, stone wool, glass wool, and gypsum board production, relies on high-temperature manufacturing processes where conveyor chains must withstand extreme conditions. These industries face challenges such as excessive wear, residue buildup, high oil consumption, risk of fires and maintenance costs.
To address these issues, Klüber Lubrication introduces Klübersynth CP 2-260, a pioneering, sustainable, and uniquely formulated low-fume, high-temperature chain oil designed to enhance performance, reduce maintenance, and extend equipment lifespan.
Stone wool, widely used for thermal and acoustic insulation, is produced at temperatures exceeding 1,400°C before spinning the molten material into fibers. After this process, the fibers enters the curing oven, where conveyor chains and other critical components are exposed to extreme heat, dust, and mineral residues, leading to:
🔸 High oil consumption due to evaporation at extreme temperatures
🔸 Residue buildup that increases maintenance and cleaning efforts
🔸 Excessive wear and tear on chains, shortening equipment lifespan
🔸 Risk of fire in the curing oven
The Solution
✅ Klübersynth CP 2-260 offers exceptional thermal stability, significantly reducing oil evaporation, consumption and risk of fires.
✅ Minimizes carbonized residues, keeping chains clean and reducing unplanned maintenance.
✅ Extends chain life, ensuring smooth operation and reducing downtime in stone wool production.
✅ Economically feasible and saves cost.
Glass wool, a key insulation material, is produced by melting glass at 1,300–1,500°C and forming it into fine fibers using high-speed spinning. Conveyor chains in glass wool production operate in high temperatures and harsh environments where:
🔸 Oil degradation leads to increased deposits, requiring frequent cleaning.
🔸 Vaporized oil contributes to air pollution in the production facility.
🔸 Chain wear results in production inefficiencies and unexpected breakdowns.
🔸 Fire risk
The Solution
✅ Klübersynth CP 2-260 reduces oil fumes, creating a cleaner and safer working environment.
✅ Effectively dissolves pasty deposits, preventing chain failures and reducing maintenance costs.
✅ Optimized friction properties help improve energy efficiency, leading to lower operational expenses.
✅ The chemical properties can avoid fires.
Gypsum boards are produced by processing gypsum slurry and drying it in large industrial ovens at 180–300°C. Conveyor systems in gypsum board plants must endure:
🔸 High temperatures that degrade conventional lubricants, leading to frequent reapplication.
🔸 Residue accumulation, causing increased maintenance downtime.
🔸 Wear on chains, leading to reduced operational efficiency and higher costs.
The Solution
✅ Klübersynth CP 2-260 ensures stable lubrication, even under continuous high temperatures.
✅ Prevents excessive residue buildup, maintaining cleaner and more efficient chains.
✅ Extends maintenance intervals, allowing for smoother, uninterrupted production.
By choosing Klübersynth CP 2-260, manufacturers in stone wool, glass wool, and gypsum board industries can achieve:
💡 Change to Klübersynth CP 2-260 and experience the future of high-temperature lubrication today!
How to do it?
Contact Klüber Lubrication for more information and know-how!
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