Klübersynth BZ 68-400 - High-performance cleaning grease for wind turbine bearings

Prevent bearing failures • Extend service life • Minimize downtime

The growing demand for wind energy is driving the need for advanced lubrication solutions that maximize efficiency and reduce unplanned downtime. Klübersynth BZ 68-400 is a specialty cleaning grease engineered to enhance the performance and longevity of rolling bearings in wind turbines, even under extreme conditions. With this product, wind farm operators can ensure uninterrupted operation while significantly reducing maintenance costs.

When turbines struggle and grease falls short: The hidden cost of contamination

Wind turbines face harsh environments — heavy loads, fluctuating temperatures, and exposure to contaminants. Over time, hardened residues build up in bearings, leading to increased friction, wear, and eventual failure. Traditional cleaning methods require disassembly, resulting in extended downtime and higher maintenance expenses.

Challenges of conventional lubricants - 

  • Most standard greases fall short in three major areas:
  • They lack cleaning capabilities, allowing harmful deposits to persist.
  • Many are incompatible with newer formulations, necessitating complete flushing.
  • They offer limited corrosion protection, shortening bearing life.

These limitations call for a more intelligent and compatible lubrication strategy.

The Klüber solution

Klübersynth BZ 68-400 is specially developed to overcome these hurdles. It combines intelligent in-situ cleaning action with superior wear and corrosion protection. It allows maintenance teams to clean and lubricate without shutting down turbines or changing out entire grease systems.

Key features - 

  • Effectively dissolves hardened residues from rolling bearings
  • Protects against wear and corrosion
  • Compatible with most greases—no full flushing needed
  • Easily applied via grease guns or automated systems

Turning maintenance into momentum: Real results where it matters most

Wind farm operators benefit from:

  • Maximized bearing lifespan with reduced internal friction and wear
  • Uninterrupted operation due to in-situ cleaning
  • Optimized cost-efficiency with less frequent bearing replacement
  • Sustainable performance through reduced lubricant waste and maintenance cycles

Applications beyond wind energy

Klübersynth BZ 68-400’s performance isn’t limited to wind turbines. It’s equally effective in:

  • Hydropower plants – for clean and efficient turbine bearing function
  • Heavy machinery – to remove internal deposits and restore performance
  • Automotive manufacturing – for robotic and automated lubrication systems
  • Railway sector – to protect wheelset bearings during demanding conditions

Powering performance, preserving uptime: The future of Bearing lubrication starts here

Klübersynth BZ 68-400 isn’t just another lubricant—it’s an enabler of uptime, efficiency, and long-term reliability in the wind energy sector and beyond. By combining intelligent in-situ cleaning with high-performance lubrication, it helps operators avoid costly disassemblies, prevent premature bearing failures, and transition smoothly between lubricants without compatibility concerns.

In a sector where every rotation counts, Klübersynth BZ 68-400 empowers wind farm operators to adopt predictive maintenance strategies, lower their total cost of ownership, and support a more sustainable future—without compromising on performance.

Whether you're managing remote turbines, hydropower stations, or high-value industrial assets, Klübersynth BZ 68-400 is your proactive solution for reducing downtime and maximizing operational continuity.

Experience the future of lubrication—built for your toughest challenges.
Contact our experts today to learn how Klübersynth BZ 68-400 can elevate your performance.

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  • Global Contact

    Sudha. P

    Asst. Manager - Business Support
    • 18001237686

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