Cement plants produce around the clock. As stoppages of rotary kilns and temperature losses become more and more expensive in the face of rising energy prices, and specially manufactured spare parts such as girth gears for kilns and mills may take months to be delivered and entail enormous costs, operators are facing a mounting challenge: the need to reduce—or ideally fully prevent—machine downtime.

One of the most common causes of bearing and industrial gear failures is inadequate lubrication. At the same time, most applications in cement plants that require lubrication offer great potential. For better reliability, optimised consumption, increased energy efficiency, and lower total cost of ownership—provided the right products are used.

Klüber Lubrication offers you a broad portfolio of lubricants specifically tailored to your needs as an operator in the cement industry: High performance even in extreme environments, excellent protection against wear, and therefore the optimal basis to optimise the reliability of your machines and your profitability.

Energy-efficient lubricants have proven to enable

electricity cost savings of up to € 350,000 per mill.

Quality, reliability, service – your benefits

  • Market-leading performance

    Market-leading performance

    Klüber lubricants offer market-leading performance and uncompromising quality. This is not just a promise - we can prove it through numerous laboratory and field tests.

  • Online machine monitoring

    Online machine monitoring

    We provide our customers with a unique combination of lubricants and online machine monitoring to reach the next level of predictive maintenance.

  • Measurably improved energy efficiency

    Measurably improved energy efficiency

    Our energy-efficient lubricants help reduce power consumption, costs, and CO₂ emissions from gearboxes, compressors, and open gears. We have the ability to measure, quantify and prove the energy savings we achieve.

  • OEM approvals and certifications

    OEM approvals and certifications

    Our gear oils are approved by all major OEMs such as FLENDER, MAAG, SEW, CMD, David Brown Santasalo, Rexnord/Falk or the China Transmission Group. We also work under IPMVP and are certified by TÜV SÜD.

  • Plant service support

    Plant service support

    The breadth and depth of our range of OEM-approved lubricants is complemented by our unique services and expert team of dedicated, highly experienced service engineers.

  • Global network of experts

    Global network of experts

    Our service offering includes close partnerships with the world’s leading service providers – including NOVEXA and DALOG.

You can find more information about our partners NOVEXA, specialising in restoring girth gear profiles with market-leading precision, and DALOG, experts for online remote monitoring as part of predictive and proactive maintenance, on their corresponding websites.

Klüber Energy Efficiency

Play

Production processes in the heavy industry are not only burdened with high energy costs, but they also cause high emissions of CO2 as well as other substances. With Klüber Energy Efficiency, we offer you a proven and effective way to reduce both of them. Our solution includes support by our experienced experts, certified measurements, the identification of optimisation potentials, as well as other valuable features. Numerous successful projects have already proven us right—now let us prove it to you too!

Watch the video to find out how you too can save up to 6% of your energy consumption!

With Klüber high-performance lubricants, you can reduce

gear or bearing failures by up to 70%.

Multiple applications—our offer

In the cement industry, systems are exposed to particularly extreme operating conditions, such as high levels of contamination or strong vibrations. This not only makes the maintenance and servicing of your machines a challenging task, but also puts the lubricant used before the highest demands. Since ‘standard’ lubricants will often only provide inadequate solutions in these applications, we support you with products that are tailored to the needs of the cement industry. Learn more about how our lubricants make a difference:

Open gearboxes for rotary kilns and mills

Open gearboxes for rotary kilns and mills

Part of our portfolio are black, graphite-containing, low-viscosity greases and transparent, high-viscosity adhesive lubricants. In terms of wear protection, they are superior to black, graphite-based lubricants or those based on asphalt. They enable cleaner operation and significantly reduce lubricant consumption, resulting in cost savings of 15 to 25%.

To learn more about how to optimise equipment reliability and utilisation, see this article.

Rotary kiln tyres

Rotary kiln tyres

Fluid special lubricants applied between the tyre and the kiln shell exhibit sufficient penetration behaviour and therefore provide much more reliable lubrication than, for example, graphite-containing rods. We offer a variety of spray systems to help you apply lubricants accurately and reliably.

Read more!

 

Lubrication of bearings

Bearings

Our lubricants for large, heavily loaded, slow-running bearings provide industry-leading wear protection, lower consumption, and longer service life than traditional products. High-performance lubricants for bearings in separators, electric motors, conveyors, or blowers mean less work for your maintenance team with 4-5x longer change intervals, along with reduced lubricant consumption. Our multi-purpose greases also allow operators to minimise the number of greases used while improving wear protection and lubricant life.

Enclosed gearboxes

Enclosed gearboxes

Switching from conventional mineral gear oils to energy-efficient lubricants means significant savings, – e.g. the electricity costs in mills, which account for up to 60% of the electricity consumption of cement plants. In addition to demonstrating these savings, we are the only lubricant partner to offer energy-saving contracts. Energy-efficient synthetic gear oils also allow an extension of lubrication intervals by a factor of 3-5, resulting in less lubricant waste and less maintenance.

Compressors

Compressors

Synthetic oils offer a significantly longer lifespan and energy savings, as well as cost savings. You will also benefit from fewer shutdowns due to less overheating of your compressors. Benefit from our expertise and decades of experience in lubricating air, CO2, and hydrogen compressors to ensure reliable operation of your plant.

 

Other applications for lubrications

Other applications

Our multi-functional lubricants and clutch, seal, chain lubricants have one thing in common: They help increase reliability and reduce maintenance and overall cost compared to standard lubricants. Intelligent lubricant formulations allow you to reduce the variety of lubricants used without compromising on performance.

Energy-efficient lubricants can save energy

and lead to a CO2 emission reduction of 3-6%.

What our customers say

The best way to ensure not only the growth but also the longevity of your business is through innovative solutions. This energy efficiency project, which Klüber Lubrication conducted together with our Brazilian customer InterCement, is just one example.

To achieve tangible, yet sustainable, results together—that’s what drives us every day.

Learn more in the video now!

What our customers say

Looking for expertise in the cement industry?

Do you need more information on a specific product? Do you wish for support with an individual issue? We are happy to provide you with comprehensive advice to determine the optimal solution for your use case.

And we will provide it in the way preferred by you: Through our regional Klüber experts, who are available on all continents of the world, or through our in-house service technicians, who have been working for the cement industry for decades. They are also happy to visit you locally if desired.

Contact us!

Your local partner

United States seems to be your current location. We recommend that you visit the website of your local partner: Klüber Lubrication USA.

United States Go to Klüber Lubrication USA

Contact us!

From Europe to China to Africa, your concerns around cement industry lubricants will always find the right contact. We look forward to your request!

For further information about the processing of your data using the contact form, please refer to our privacy policy.